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The Big Shoebox — Research & Build

All Diagrams

All Engineering Diagrams¶

1. System Assembly Overview¶

TBS-001 — Container Floor Plan

TBS-001 — Assembly: Side Elevation — pinhole wall view

TBS-001 — Assembly: Film Plane Side Elevation

TBS-001 — Cargo Door End Plan View: Transport vs Operational

2. Assembly Fabrication¶

TBS-001 — Assembly Fab Sheet 1: Long-Section Elevation (1:50)

TBS-001 — Assembly Fab Sheet 2: End Elevation, Cargo Door (1:20)

3. Pinhole Wall — Combined Interior Elevation¶

TBS-001 — Pinhole Wall Combined Interior Elevation

4. Container Floor Plan¶

TBS-001 — Container Floor Plan

5. Optical Line-of-Sight Clearance¶

TBS-001 — Optical Line-of-Sight Clearance

6. Pinhole Aperture Plate¶

TBS-001 Pinhole Plate — Sheet 1: Assembly Overview

TBS-001 Pinhole Plate — Sheet 2: Detail Section and Geometry

7. Film Plane Mechanism¶

TBS-001 Film Plane Mechanism — Sheet 1: Plan View, 4-Corner Rail Layout

TBS-001 Film Plane Mechanism — Sheet 2: Tilt Elevation and Swing Cross-Section

TBS-001 Film Plane Mechanism — Sheet 3: Corner Mechanism Detail (slide-and-clamp + U-joint)

TBS-001 Film Plane Mechanism — Sheet 4: U-Joint Sections

TBS-001 Film Plane Mechanism — Sheet 5: Movement Specification and BOM

TBS-001 Film Plane Mechanism — Sheet 6: Muslin Clamp Detail

TBS-001 Film Plane Mechanism — Sheet 7: System Schematic, Front Elevation

TBS-001 Film Plane Mechanism — Sheet 8: Frame-Corner ↔ Cross-Slide Attachment

TBS-001 Film Plane Mechanism — Sheet 9: Frame + ACM ↔ U-joint ↔ X-Slide Connection Detail

TBS-001 Film Plane Mechanism — Sheet 10: Corner Load Case (cross-slide travel + bending SF)

TBS-001 Film Plane Mechanism — Sheet 11: Far-Left (Rear) Rail Bracket → Pivot-Post + Far-Wall Attachment

Corner Joint — Design Study¶

TBS-001 Film-Plane Corner Joint — Concept Options (2 axes, ±45°, carries the plane)

TBS-001 Corner-Joint Design Study — A: Gimbal (two offset through-pins, each in double shear)

TBS-001 Corner-Joint Design Study — B: U-Joint (cross/spider between two yokes)

TBS-001 Film-Plane Corner Gimbal — Design A (2-axis universal joint, no twist, ±45°, ×4 corners)

8. Tilt-Swing Front Board¶

TBS-001 Tilt-Swing Board — Sheet 1: Assembly and Body

TBS-001 Tilt-Swing Board — Sheet 2: Pivot and Adjustment Detail

TBS-001 Tilt-Swing Board — Sheet 3: Mounting Interface and Stop Geometry

TBS-001 Tilt-Swing — Sheet 1: Front View

TBS-001 Tilt-Swing — Sheet 2: Section A-A

9. Processing (Water) System¶

TBS-001 Water System — Sheet 1: System Overview and Flow Diagram

TBS-001 Water System — Sheet 2: Component Layout and Bill of Materials

TBS-001 Water System — Sheet 3: Processing Tray Drainage Plan

TBS-001 Water System — Sheet 4: Processing Tray Drain Cross-Section

10. Electrical & Power¶

TBS-001 Electrical — Sheet 1: Power Distribution and Circuit Diagram

TBS-001 Electrical — Sheet 2: Wiring Layout and Component Positions

TBS-001 Electrical — Sheet 3: Pinhole Wall Interior Elevation

TBS-001 Electrical — Sheet 4: Pump Power (Circuit C)

TBS-001 Electrical — Sheet 5: Main Enclosure Panel Layout + Fuse Schedule

TBS-001 — External Power Panel Detail

TBS-001 Electrical — Sheet 7: System Schematic (Symbol Diagram)

11. Ventilation¶

TBS-001 Ventilation — Sheet 1: Container Longitudinal Section

TBS-001 Ventilation — Sheet 2: Fan and Baffle Duct Assembly

12. Hinged Panel & Revolving Drum¶

TBS-001 Hinged Panel — Sheet 1: Front Elevation

TBS-001 Hinged Panel — Sheet 2: Plan Cross-Section

TBS-001 Hinged Panel — Sheet 3: Drum Vertical Section

TBS-001 Hinged Panel — Sheet 4: Rotating Transport + Swing Clearance

TBS-001 Hinged Panel — Sheet 5: Light-Lock Verification

TBS-001 Hinged Panel — Sheet 6: Interior Pull Handle Mounting Detail

13. Perimeter Walkway¶

TBS-001 Walkway — Sheet 1: Plan View

GRP Walkway Grating — Cut Plan (2× 36×120 panels)

TBS-001 Walkway — Sheet 2: Cross-Section with Bracket Detail

TBS-001 Walkway — Sheet 3: Cantilever Support

TBS-001 Walkway — Sheet 4: Lift-Out at Butt Joint

TBS-001 Walkway — Sheet 5: Left Walkway Support + Drum-Exit Punch-Out

TBS-001 Walkway — Sheet 6: Bearer Beam Connection

TBS-001 Walkway — Sheet 7: Widened Bracket Cross-Section + Bolt Pattern

TBS-001 Walkway — Sheet 8: Width Transition Detail

TBS-001 Walkway — Sheet 9: Near-Walkway Bump-Out (Pinhole Wall)

TBS-001 Walkway — Sheet 10: Grate Cut-Plan (GRP Nesting)

14. Plumbing Panel & Plumbing¶

TBS-001 — Corridor Plumbing Panel Layout

TBS-001 — Pinhole Wall Plumbing Panel Layout

TBS-001 — Corridor Plumbing Panel Spine View A (−Yd intake face)

TBS-001 — Corridor Plumbing Panel Spine View B (+Yd discharge face)

TBS-001 — Pump-Run Support Detail — Sheet 1: Board Elevations (far / near / near-upper)

TBS-001 — Pump-Run Support Detail — Sheet 2: L-Bracket Flush-Mount Section + P-Clip + Schedule

TBS-001 — Walkway Routing Section B-B: near-rim strip under the right walkway

TBS-001 — Walkway Routing Section C-C: midway, mid-tray

TBS-001 — Walkway Routing Section D-D: through the near cantilever

TBS-001 — Walkway Routing Section E-E: corridor center

TBS-001 — Walkway Routing Section F-F: through the far cantilever

TBS-001 — Walkway Routing Section G-G/H-H: tray drainage slope, welded-pan support, and spray-carriage clearance

15. IBC Stacking & Securing¶

TBS-001 IBC Stacking — Sheet 1: Cross-Section Elevation

TBS-001 IBC Stacking — Sheet 2: Fastening Details

TBS-001 IBC Stacking — Sheet 3: External Bulkhead Ports Elevation

TBS-001 IBC Stacking — Sheet 4: Internal Plumbing Plan View

TBS-001 IBC Stacking — Sheet 5: Internal Plumbing Elevation

16. IBC Support Frame Fabrication¶

TBS-001 IBC Frame — Sheet 1: Front Elevation

TBS-001 IBC Frame — Sheet 2: Side Elevation

TBS-001 IBC Frame — Sheet 3: Plan View at Platform Level

TBS-001 IBC Frame — Sheet 4: Fabrication Details

TBS-001 IBC Frame — Sheet 5: Walkway Cantilever Arm Fabrication

TBS-001 IBC Frame — Sheet 6: Weld Map

TBS-001 IBC Frame — Plate Schedule Sheet 1: Structural Plates

TBS-001 IBC Frame — Plate Schedule Sheet 2: Angle Brackets

TBS-001 IBC Frame — Load Case (EN 12195-1)

17. Chemistry Prep Shelves¶

Chemistry Prep Shelf — Sheet 1: Plan View

Chemistry Prep Shelf — Sheet 2: Section (fold-down mechanism)

Chemistry Prep Shelf — Sheet 3: Hinge + stay detail

18. Processing Tray & Spray Bar¶

TBS-001 — Spray Bar Gantry Elevation

TBS-001 — Spray Bar Cross Section

TBS-001 — Spray Bar Plan View

TBS-001 — Spray Bar Detail A: Beam End

TBS-001 — Spray Bar Detail C: Wheel Attachment

TBS-001 — Spray Bar Detail D: Wheel Plan

TBS-001 — Spray Bar Detail B: Center Feed Connection

TBS-001 — Processing Tray Detail C: Center-Seam Shingle-Lap Joint

Tray drainage — Yd surface slope + center-draining near-rim gutter:

TBS-001 — Tray drainage plan: Yd fall + gutter to center pickup

TBS-001 — Tray drainage Section A-A: surface fall into the gutter

TBS-001 — Tray drainage Section B-B: gutter to center pickup + beam clearance

TBS-001 — Tray drainage details: near-rim fall-off + gutter inward slope

Tray material research (decision record — evaluated, not adopted):

TBS-001 — Tray research: welded-PP construction cross-section (evaluated)

TBS-001 — Tray research: PP sheet layout / seam vs retained SS (evaluated)

19. Weight Distribution Analysis¶

TBS-001 — Weight Analysis: Summary Comparison

TBS-001 — Weight Analysis: Dry — Transport

TBS-001 — Weight Analysis: Camera Ready

TBS-001 — Weight Analysis: Materials Exhausted

TBS-001 — Weight Analysis: Loaded Transport

20. Film Plane Distortion Renders¶

Film Plane Distortion — Configuration 0

Film Plane Distortion — Configuration 1

Film Plane Distortion — Configuration 2

Film Plane Distortion — Configuration 3

Film Plane Distortion — Configuration 4

Film Plane Distortion — Configuration 5

Film Plane Distortion — Summary Grid

21. Tilt-Swing Combined Distortion Renders¶

Tilt-Swing Combined — Configuration 0

Tilt-Swing Combined — Configuration 1

Tilt-Swing Combined — Configuration 2

Tilt-Swing Combined — Configuration 3

Tilt-Swing Combined — Configuration 4

Tilt-Swing Combined — Configuration 5

Tilt-Swing Combined — Configuration 6

Tilt-Swing Combined — Configuration 7

Tilt-Swing Combined — Configuration 8

Tilt-Swing Combined — Summary Grid

Tilt-Swing Board Distortion Renders (Board Only)¶

Tilt-Swing Board — C0: Reference

Tilt-Swing Board — C1: Mild Tilt +2°

Tilt-Swing Board — C2: Max Tilt +5.3°

Tilt-Swing Board — C3: Max Tilt -5.3°

Tilt-Swing Board — C4: Mild Swing +2°

Tilt-Swing Board — C5: Max Swing +5.3°

Tilt-Swing Board — C6: Compound +3° Tilt, +3° Swing

Tilt-Swing Board — Summary Grid

22. Optics Visualization¶

TBS-001 — Portrait Camera Schematic

TBS-001 — Portrait at Optimal 3m Distance

TBS-001 — Portrait Scale Comparison

23. TBS-002 Proof of Concept¶

Mini-TBS — Two-Box Design

24. Revolving Light-Trap — Fabrication Blueprints¶

TBS-001 Light-Trap — Sheet 1: General Arrangement

TBS-001 Light-Trap — Sheet 2: Housing Cylinder Cut Sheet

TBS-001 Light-Trap — Sheet 3: Drum Shell — Cut Sheet (flat pattern)

TBS-001 Light-Trap — Sheet 4: Drum — Secure (lap-and-fasten joint)

TBS-001 Light-Trap — Sheet 5: Bearing Hub & Stub-Shaft — Assembly

TBS-001 Light-Trap — Sheet 6: Machined Components — End Cap + Bearing Seats + Stub-Shaft

TBS-001 Light-Trap — Sheet 7: Seals & Light-Path Verification

TBS-001 Light-Trap — Sheet 8: Support Frame General Arrangement

TBS-001 Light-Trap — Sheet 9: Housing → Frame Attachment

TBS-001 Light-Trap — Sheet 10: Combined Top-End Assembly

TBS-001 Light-Trap — Sheet 11: Pull-Handle Mount